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【summary】
The cutting graphic design can be completed on the computer, and various graphic parameters are automatically generated according to the software. Therefore, the laser mold cutting machine is easy to learn and use, and has low skill requirements for operators. The equipment has a high degree of automation, which reduces the labor intensity of operators. Cutting does not require operators to directly operate moving parts, and has good safety.
Compared with traditional die-cutting machines, Laser die-cutting machines have advantages!
Easy to use, high safety
The cutting graphic design can be completed on the computer, and various graphic parameters can be automatically generated according to the software. Therefore, the laser die cutting machine is easy to learn and use, and has low skill requirements for operators. The equipment has a high degree of automation, which reduces the labor intensity of the operator, and the cutting does not require the operator to directly operate the moving parts, which has good safety.
High quality and high precision
With the development and progress of mold cutting technology and laser technology, it has obvious advantages to replace traditional mold cutting molds with lasers. Laser mold cutting machines are automatic laser cutting machines with no vibration deviation, high precision and high stability. There is no need to make knife molds, and the computer directly controls the laser cutting, which is not limited by the complexity of the graphics and can cut cutting requirements that traditional knife molds cannot complete.
Repeatable processing
Since the laser die-cutting machine can store the cutting program compiled by the computer, in the reproduction process, you only need to call out the corresponding program for cutting and repeated processing.
No need to change the plate, high efficiency
Since the laser mold cutting technology is directly controlled by the computer, there is no need to change the knife template, and it can achieve fast switching between different layouts, saving the replacement and adjustment time of the traditional mold cutting knife mold, and is particularly suitable for short version and personalized mold cutting processing. The laser mold cutting machine has the characteristics of non-contact, fast life change, short production cycle and high production efficiency.
Low cost for later use
The cost of laser die cutting technology mainly includes equipment cost and equipment use cost, but the cost of traditional die cutting technology includes cost, proofing equipment cost, traditional die cutting equipment cost, manual adjustment cost, waiting time cost, etc. For traditional die cutting technology, the cost of making knife die is very expensive. For many small and medium-sized printing companies, the production cost of printing knife die ranges from 30,000 to 50,000 yuan/year, and from 100,000 to 150,000 yuan/year. Experienced die-cutting workers are also required to carry out professional installation and adjustment. In addition, the space for storing the die plate requires various auxiliary tools and uncontrollable waste consumption. The higher the cost of using traditional die-cutting dies!
The following is an analysis of traditional die cutting technology! Traditional mechanical die cutting applies a certain amount of pressure through the stamping plate to roll the print or cardboard into a specified shape. If the entire print is pressed into a separate graphic product, it is called die cutting. If the steel wire is used to stamp the marks or leave curved groove marks, these often encounter problems in the process.
Die-cut edge is not smooth, edge is rough
In die cutting, the cutting edge of die-cut products is often not clean, burr phenomenon, especially some cutting edges close to the indentation line are more serious. This is because under the die cutting pressure, the rubber strip and indentation wire on the die cutting plate produce tension on the paper, when the paper is not completely cut, the paper is cut off, burr.
Poor precision
The reasons for the low precision of mold cutting include the mold cutting itself and the printed product. The manual mold cutting error is large; the mold cutting indentation is different from the working environment during the printing process, which causes the paper to deform, resulting in inaccurate position of the mold cutting indentation, especially after coating, the paper deformation is more serious, affecting the mold cutting accuracy.
Too many and too big connection points
The end users of color boxes always require the connection points to be smaller and smaller. At the same time, manufacturers always make the machines run faster, which increases the difficulty for operators. To reduce the difficulty, the connection points should be tapped with a grinder at the stress point, and hard rubber strips or cork should be used to prevent the connection points from breaking, making the connection points smaller.
Produce die-cutting indentation "burst line" and "dark line"
The reasons for these problems are that "burst line" refers to the breakage or partial breakage of paper fibers due to excessive die-cutting indentation pressure, which causes the paper fibers to break or partially break; "dark line" refers to improper indentation line, which is generally caused by improper selection of die cutting line and indentation wire, improper adjustment of die cutting pressure, poor paper quality, inconsistency between paper fiber direction and die cutting line direction, and low paper moisture content leading to decreased flexibility.
Laser mold The application of laser mold cutting machine in the market is not particularly common. Traditional mechanical mold cutting and technology are still deeply rooted in people's hearts. Today, taking the application of laser mold cutting machine in paper products processing industry as an example, the advantages and characteristics of laser mold cutting machine and the technical characteristics of traditional mechanical mold cutting are analyzed!
The birth of new laser die cutting technology will inevitably bring about technological innovation in paper product processing and packaging printing industries, because the superior performance of laser die cutting machine can be widely used in invitations, greeting cards, candy boxes, dry glue, paper sculpture art, paper cutting, gifts, cake inserts, calendars, red envelopes and other industries. Laser die cutting technology is specially designed for printing paper product processing
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