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Laser technology enables efficient application of sandpaper grinding

Release time:2021-06-15 11:21:12

【summary】

Sandpaper/sand discs are generally composed of a composite material back and a hard abrasive material grinding surface. The high-energy beam formed by focusing the CO2 laser can cut these two materials efficiently and contactlessly. There is no tool wear during processing, and there is no need to adjust the size of the object to be processed.

Sandpaper is a common grinding auxiliary material in daily production and life. It is widely used in many fields such as automobiles, furniture, woodworking, sheet metal, etc. It is an indispensable processing tool for material surface grinding, cleaning, and repair.

Sandpaper and grinding products produced by modern enterprises have complex and correct subdivisions according to the properties of the material of the processing object, processing methods and purposes, processing efficiency and other factors.

The sandpaper cleaning system connects the sandpaper grinding disc with the vacuum adsorption system, and the vacuum adsorption system promptly removes the sandpaper generated during the grinding process.

Laser technology enables efficient application of sandpaper grinding(图1)

Advantages of sandpaper laser die-cutting equipment:

1. The grinding efficiency is more than 35% higher than that of traditional methods;

2. The service life of sandpaper is more than 7 times longer than that of traditional sandpaper;

3. The dust generated during the grinding process is effectively adsorbed and removed, which will not pollute the workpiece, will not cause bad scratches on the workpiece, and the subsequent workload (dust collection and re-cleaning) is small;

4. The contact area between sandpaper and workpiece is not blocked by dust, and the processing consistency is better;

5. The processing environment is cleaner, which is beneficial to the health of operators;

Laser technology enables efficient application of sandpaper grinding(图2)

So, why is CO2 laser cutting related to cleaning sandpaper/sand discs? The knowledge lies in the tiny holes on the sandpaper.

Sandpaper/sand discs are generally composed of the back of a composite material and the grinding surface composed of a hard abrasive material. The high-energy beam formed by the focusing of the CO2 laser can cut these two materials efficiently and contactlessly. There is no tool wear during processing, and there is no need to produce molds independently according to the size and hole type of the processing object. It does not affect the physical properties of the lining material, causing the grinding material on the grinding surface to peel off, which is an ideal processing method.

In the actual production process, according to the properties of the lining and abrasive and different processing efficiency requirements, a 300W~800W CO2 laser with a wavelength of 10.6m is selected, combined with an efficient large-surface three-dimensional dynamic focusing vibrator to achieve continuous feeding processing.


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