Comparison between laser cutting and die cutting

Paper laser hollowing machine is a new type of processing equipment developed specifically for the paper products industry. With its unique design and high-performance configuration, it has greatly improved the work efficiency. It has become an indispensable equipment in the paper products industry and gradually occupied the paper products processing market. Compared with traditional manual work, the speed has been greatly improved. One person can operate multiple devices to reduce labor costs and save the cost of secondary mold opening. One-time investment can be used for life. The pattern can be designed arbitrarily without graphic restrictions. One-time molding does not require secondary processing.
It is a high-tech product that integrates laser technology, optical technology, precision machinery, electronic technology, computer software technology, and refrigeration. Unlike traditional contact mechanical processing, laser processing adopts a non-contact form, using the extremely high light energy of the laser to vaporize the surface tissue of the processing material or burn part of the material through chemical-physical effects, so as to achieve the purpose of engraving permanent marks on the surface of the material.

The paper laser hollowing equipment adopts an aluminum structure and is driven and controlled throughout the working area to achieve stable quality. The laser optical path change is driven by two galvanometer motors (XY), and the third axis is driven by the pre-scanning focusing system to enable a wide adjustment of the focusing distance.

Comparison between laser cutting paper products and die cutting

1. The laser cutting process does not require mold opening, and any graphics can be designed on the computer, which saves a lot of time and cost, and has obvious advantages for small batch production and short delivery orders.

2. The cuts made by die-cutting stamping are rough and wire-stripping, which brings many inconveniences to the next process, while the cuts made by laser cutting are smooth and neat, and do not require hemming.

3. The die-cutting die is prone to wear and deformation after a period of use, which affects the accuracy. The laser cutting process can ensure the accuracy of less than 0.01mm for different materials.

4. The die-cutting stamping process is easy to collapse when processing thick elastic materials, and the cutting size deviation is large, while the laser cutting process will not produce any pressure deformation.

Advantages of Laisai Laser Die-cutting Hollowing Technology
A new die-cutting technology, laser die-cutting technology has the characteristics of no more waiting, willful freedom, and arbitrary expansion. In production, it does not need to be molded, and one can also die-cut; at the same time, it can die-cut any graphics, and the semi-transparent, fully transparent, and die-cutting depth gradient can be adjusted arbitrarily; in addition, laser die-cutting equipment can also be connected to a digital printing machine to truly realize the digital automation of die-cutting and expand more fields.

In contrast, the traditional die-cutting process seems a bit clumsy. Because it is necessary to make a knife die, it is not only labor-intensive, time-consuming, material-intensive, and energy-wasting, but also has a long production cycle and a high degree of dependence on technicians. Once the knife die is changed, the product will be scrapped. Therefore, in this link, laser die-cutting equipment is completely superior to traditional die-cutting technology.

In the cost link, laser die-cutting technology is also superior to traditional die-cutting technology. The cost of laser die-cutting technology mainly includes equipment cost and equipment use cost, but the cost of traditional die-cutting technology includes the cost of making knife dies, the cost of proofing equipment, the cost of traditional die-cutting equipment, the cost of manual adjustment, and the cost of waiting time.
For traditional die-cutting technology, the cost of making die cutters is very expensive. For many small and medium-sized printing companies, the cost of making die cutters after printing ranges from 30,000 to 50,000 yuan per year, and up to 100,000 to 150,000 yuan per year. Experienced die-cutting workers are also needed to perform accurate installation and adjustment. In addition,

It requires space to store die cutter plates, various auxiliary tools, and various uncontrollable waste. The cost of using traditional die cutters is getting higher and higher!
In contrast, the cost of laser die-cutting technology is very low. The maintenance rate of laser die-cutting engraving machines is extremely low. The key component, the laser tube, has a service life of more than 20,000 hours. If the equipment is calculated as 300 days a year and 8 hours a day, the service life of the equipment is 20,000 梅 300 梅 8 = 6-8 years. Apart from electricity, without various consumables, various auxiliary equipment, and various uncontrollable waste, the cost of using a laser die-cutting machine is almost negligible!

Laiser laser die-cutting hollowing machine has distinct characteristics and outstanding effects
Wide range of substrates

It can easily integrate multiple processing methods on self-adhesive paper, PET, PVC, paper, leather, wood, organic glass and other materials, and complete bitmap, marking, cutting and hollowing at one time.

Personalization

Different processing patterns can be quickly replaced by computer, which not only meets the needs of personalized processing, but also meets the post-press work of small batch short version (digital) fast printing and plate printing.
High precision

Adopts fully automatic laser cutting and engraving, without vibration deviation, and optical tracking, with higher positioning accuracy. The positioning method is video capture to ensure the accuracy of die cutting. Its die cutting positioning accuracy is as high as 卤0.00mm, which can be converted between manual and fully automatic.

High efficiency

The laser cutting method saves the manufacturing time and installation and debugging time of traditional knife molds.

Low cost

The model making process is controlled by computer, and there is no need to make mechanical knife molds, so the use and maintenance costs are low.

The equipment has a large processing area

It can realize engraving, cutting, hollowing and other processes within the range of 600mm脳800mm.

Good equipment stability

The fully enclosed optical path, imported CO2 radio frequency laser, and strict multiple protection control design are used to ensure the overall stability of the equipment.

Easy to operate

The dedicated control software is compatible with AutoCAD, CorelDRAW, Photoshop and other software outputs, and can realize the automatic arrangement and modification of text symbols, graphic images, barcodes, QR codes, and serial number automatic increments. It supports multiple file formats such as PLT, PCX, DXF, BMP, JPG, and can directly use TTF fonts. It integrates multiple processing methods: bitmap, scribing, cutting, and hollowing are completed at one time. The humanized design reduces fatigue and improves efficiency.

Stable performance and convenient control

The laser uses a zinc selenide lens group, which can pass 10.6um carbon dioxide laser and 650nm visible light, which is convenient for optical path alignment and adjustment. The energy of the laser is 180W, with stable performance and convenient and simple control. In addition, the laser adopts a three-dimensional dynamic front focusing mode, with uniform optical path, large processing area, and strong scalability. It can be equipped with multi-head lasers according to needs.

Advantages of Laisai Laser's Self-adhesive laser die-cutting machine:

1. No need to open molds, flexible version change. The self-adhesive laser die-cutting machine can completely replace the circular knife die-cutting machine, without the need to open molds, and the software version change is simple and flexible.

2. There is no limit on graphics and it is suitable for any material. The self-adhesive laser die-cutting machine can cut graphics of different shapes and sizes, and has good compatibility for complex graphics; there is no material restriction, such as PP, PET, PVC and other materials. It is more suitable for new materials and materials with low bearing capacity.

3. Fully automatic cutting, fast response, order acceptance at any time, all-round king of label cutting. The self-adhesive laser die-cutting machine adopts fully automatic system control, saving manpower; it can quickly adjust the processes such as full cutting, kiss (half) cutting, perforation, engraving, striping, laminating and numbering of roll-to-roll materials, and can accept orders at any time without restrictions.

4. Low scrap rate, maximum material saving. The operating system with precise positioning has a very low scrap rate.

5. No cutter head loss, low production and maintenance costs. The self-adhesive laser die-cutting machine does not require molds/cutters, and does not need to make molds for different designs, which saves you a lot of production costs, and the laser machine has a long service life, and there is no cost to replace molds and cutters.

6.Contactless production, simple operation process. Laser cutting does not require contact, equipped with a user-friendly touch control panel for easy operation.

7.Stable equipment, low failure rate. The self-adhesive laser die-cutting machine adopts imported control devices, the most sophisticated control system, low failure rate and powerful performance.

Features of paper laser hollowing machine

?Fast speed: 7000mm/s engraving speed, suitable for industrial mass production.

?Large format: can realize engraving, cutting, hollowing and other processes within the range of 600mm脳800mm.

?Good equipment stability: fully enclosed optical path, imported CO2 radio frequency laser, strict multiple protection control design to ensure the overall stability of the equipment.

?Equipment operation is simple: dedicated control software is compatible with AutoCAD, CorelDRAW, Photoshop and other software output, can realize the automatic arrangement and modification of text symbols, graphic images, barcodes, QR codes, serial number automatic increment, etc., supports PLT, PCX, DXF, BMP, JPG and other file formats, can directly use TTF font library. Integrates multiple processing methods in one: bitmap, marking, cutting, hollowing out are completed at one time, humanized design, reduce fatigue and improve efficiency.

Performance characteristics of paper laser engraving and cutting machine

Small size can save space and reduce land cost. The independently developed high-performance control motherboard can support a variety of graphic formats. High-precision linear guides, stepper motor drive and lightweight laser head can quickly carve and hollow out any shape of any paper, with smooth cuts, delicate and exquisite graphics without yellowing. The environmentally friendly smoke exhaust system can efficiently remove dust and reduce environmental pollution. Different hollow patterns can be designed according to different festivals, supporting personalized customization, simple graphic design and easy operation.

Laiser Laser Manufacturing Standards

1. Quality Assurance Measures

In order to effectively ensure product quality and prevent unqualified products from flowing into the next process, from the initial raw material storage to delivery, it is necessary to go through incoming inspection, process inspection and final inspection. By implementing effective control of the production process, the purpose of effectively controlling product quality is achieved to ensure that all products leaving the factory are qualified products.

2. Measures to ensure delivery

Laiser Laser has passed ISO9001 quality system certification. Its production and operation are strictly in accordance with ISO9001 quality system. The whole process from signing the contract to delivering the product to customers is strictly controlled. All contracts are subject to review. Therefore, this system can ensure that the supplier delivers the product on time, with guaranteed quality and quantity.

3. Packaging, transportation and delivery date

Packaging and transportation: Party B shall comply with the domestic railway or highway transportation packaging standards in packaging. It is packed in sturdy wooden boxes, suitable for long-distance bus transportation or train transportation, moisture-proof, rust-proof, shock-proof, rough loading and unloading, and suitable for overall lifting. Each part of the equipment is packed according to relevant standards, and each packing box contains a detailed packing list.