The Differences and Advantages of Rotary Die Cutting and Laser Die Cutting in Business

Die cutting is the process of drilling, cutting, and shaping materials such as paper, rubber, fiber, or cardboard.

Industrial die cutting machines are primarily used in the packaging industry and are known for being very durable. Rotary die cutting is a fast and cost-effective way to manufacture products without compromising on the speed of construction. It is a great way to create items such as boxes and other packaging materials.

On the other hand, Laser die cuttinginvolves the use of high-speed lasers to cut through materials. Lasers can be used to make a variety of cuts, and they do not come in contact with the material. If your business requires a cheaper option, then a rotary die cutter would be the perfect choice. Laser die cutters generally last longer but are a bit more expensive than rotary die cutters.

So what are the differences and advantages of rotary die cutting and laser die cutting in your business?

Advantages of Rotary Die Cutting

Applicable to difficult-to-cut materials

Unlike lasers, which usually rely on cutting patterns, rotary dies can easily cut any substrate at almost the same speed. Rotary die cutting is also suitable for a variety of materials such as paper, foam, plastic and metal.

If your business is graphic design or decoration, a rotary die cutter is ideal for creating logos, book covers or wallpaper in different sizes. It can also be used in the medical field, especially for making adhesives for wound care.

Faster Cutting Speeds

Rotary die cutting is faster than laser because the desired shape is already in the rotary die. Laser cutting has to adjust the speed and depth depending on the cut. It is also effective if you need to cut the same pattern on a large number of sheets regardless of thickness.

Multi-Purpose

It can perform multiple tasks depending on the needs of your project, such as embossing, laminating or kiss-cutting - a cutting process usually done for stickers that prevents the backing paper from being cut all the way. It also produces less waste than other procedures, making it more economical and sustainable.

Advantages of Laser Die Cutting

Attention to details

Laser die cutters are more accurate when cutting complex designs such as star patterns or cutouts. No matter how challenging or unique the shape is, they have exquisiteness and extreme precision when cutting your labels. Top laser cutting machines can cut them easily while retaining every detail. Its heat will not cause deformation or warping of the material being cut. You don鈥檛 have to worry because the material won鈥檛 become overheated or deformed.

It can also be used for a variety of tasks such as marking, drilling, and engraving, and can be used on a variety of materials such as plastic, stainless steel, wood, or textiles.

Easy to Maintain

It will last longer than a rotary die cutter and only requires a climate-controlled environment without too much humidity. This is to maintain the stability of the laser, which has heat-sensitive internal components. It may be more expensive than other options, but it will last longer because it has no dies or knives that need to be sharpened or replaced.

You also don鈥檛 need to use different dies for different types of designs. It doesn鈥檛 require much maintenance, so it can save your company money.

Easy to Use

With proper training, laser die cutting machines are basically easy to operate compared to other blade cutting options. It has a thin and long laser beam that does not waste material. This high-powered laser can be used on narrow sections of the material without causing deformation to the area. It can help you create complex geometries and cut materials precisely.

Automation

Laser die cutting machines require very little manpower as they are highly automated. A well-trained machine operator plays an important role, but the little bit of manual labor required can keep costs down compared to other methods. You can also choose a machine with a feeding system and conveyor belts to make your process easier and more accurate.